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Doing Maintenance On My Inshore.

Discussion in 'Boat Mechanics, Technical Help, etc' started by Nautical Gator, Aug 4, 2025.


  1. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    Doing maintenance on my inshore.
    The first thing I needed to do was pump out my old gas, and add new gas

    Purchased a gas transfer pump.

    pumping out photos below
    I first circulated the gas, then pumped it out.

    20250803_083136.jpg



    20250803_083144.jpg


    Added new gas
    Now I need to get her up and running.
    fuses are good, now I'm not getting current to the fuel pump, need to trace it back to the relays. or other?

    Then going to use my 55-gallon drum to clean out the motor.

    20250801_091540.jpg
     
    mak likes this.
  2. mak

    mak Moderator on Deck Staff Member

    You say fuses are good and you have power to the pump, but didn’t say what’s happening or not happening to make you test those. Is it cranking but not starting, or what?
     
    Nautical Gator likes this.
  3. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    Yes I am troubleshooting the current. got current to the plug at the unit.
    see below what I did.

    First, tested the current at the plus at the unit.
    to do this, you need to have one end in the plug and the other grounded.
    then you need to turn on your key, which usually starts the fuel pump for a few seconds. so you would see current on the multimeter if all fuses and relays are working, along with your ignition switch.
    in my case, I have current to the plug.

    20250805_074619.jpg

    Next, I ran power from my battery to the fuel unit.
    the fuel unit did not turn on.
    so I ordered a new fuel unit.

    20250805_074237.jpg




    NEXT
    I need to remove and install the new fuel pump.

    online videos and instructions say that you need to remove the VST from
    I found one video that shows you can remove the top of the VST to access the pump for replacement.
    so that is what I am going to try first.

    TOP PHOTO

    20250805_074258.jpg

    TOP PHOTO

    20250805_074318.jpg

    Normally, you need to remove the whole intake.

    Remove the intake manifold (usually requires:
    • Disconnecting the throttle body
    • Labeling hoses/wires
    • Removing 8–10 bolts)
    which in the photo is the whole side of the motor.

    20250805_074352.jpg


    to test the blow, I attached my power and ground.

    20250805_074456.jpg

    Multimeter used.

    20250805_074619.jpg

    had a storm pass through, say goodbye to my canopy.
    that mess was wrapped around my motor, luckily no damage or scratches on the motor.

    20250805_074754.jpg

    This is the fuel pump kit that I ordered.

    upload_2025-8-5_7-54-7.png
     
  4. mak

    mak Moderator on Deck Staff Member

    Aahhh. The complexity of a 4-stroke…. Yeah, I had never worked on a 4 stroke until my fuel pump went out on the Suzuki 60 that I had. Was not expecting a high and low pressure pump… and then the one I needed to get to was inside the fuel vapor separator just to make it even more difficult.. seemed like I had to disassemble half the top-end just to get to it. Crazy.
    Good luck. Glad that runaway canopy didn’t do any damage.
     
    Nautical Gator likes this.
  5. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    I have my fingers crossed that I don't end up removing the whole intake manifold

    looking to order a new canopy.
    Unfortunately, it's out of stock.
    going to get all metal with Hexagonal legs this time
    supposed to be very strong?

     
  6. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    Next things on my list of repairs.

    after I added some Hydraulic Steering fluid, I noticed that it was leaking, so I ordered a new Hydraulic Steering unit

    20250805_162812.jpg

    My trailer brackets need to be replaced.

    20250805_162949.jpg

    My trailer lights and harness need to be replaced.

    20250805_163002.jpg

    and the list will probably grow?
     
    mak likes this.
  7. mak

    mak Moderator on Deck Staff Member

    Boat- a hole in the water you throw money into. Smiley Laughing018::1
     
    Nautical Gator likes this.
  8. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    B.O.A.T.

    Brake
    Out
    Another
    Thousand

    nuff said

    It will be ready to fish by the Red Drum Run
    I will probably hand out flyers at the ramps again to get things going, and make the forum exclusive to this area. just a thought?
     
    mak likes this.
  9. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    oh, and if you have a boat, you better have knowledge of how to maintain it.
     
    mak likes this.
  10. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    My Hydraulic Steering unit arrived, so I removed the old one and installed the new unit.

    New Unit

    20250806_064053.jpg

    New and Old for comparison, they are a match.

    20250806_074602.jpg


    Installed

    20250806_092548.jpg

    Saving Old Unit for Parts.

    20250806_105208.jpg
     
    mak likes this.
  11. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    Bleeding your Hydraulic Steering Unit!

    OK so after installing my new Hydraulic Steering unit, I needed to bleed/remove all the air bubbles out of the lines.

    this is the simple way of doing this.

    Using a Hydraulic Steering Bleed Kit, which is basically a tube with quick-release fitting on both ends.


    20250808_070612.jpg

    using the Hydraulic Steering Bleed Kit
    attached the fill tube to a quart of Hydraulic Steering fluid and stick a pin into the bottom of the quart, then remove it so air can escape.

    20250808_070933.jpg

    Connect the Hydraulic Steering with the quick-release fitting to the Hydraulic Steering unit and loosen the Hydraulic Steering units nuts slightly till you see the fluid enter the lines.

    20250808_074921.jpg

    now turn your steering wheel left and right slowly, then stop and keep watching the bubbles. this will take a while to get all the air out, so take your time.

    after most of the air is removed. let it sit for a few minutes, and repeat, till you see no more air bubbles (including micro bubbles) when all the air/bubbles stop. you are done, and you can remove.

    NOTE: " Make sure you tighten the hydraulic nuts before you remove the quick disconnect fitting, or air will enter the unit.

    20250808_074933.jpg
     
    mak likes this.
  12. mak

    mak Moderator on Deck Staff Member

    Lots of work. Any luck with the fuel pump yet?
     
    Nautical Gator likes this.
  13. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    it just arrived yesterday. Now I need to find a good time to install it when there is no rain or 100-degree temps.
    I tried to replace my canopy, but they are on back order.

    I will try to rig something up to get me in the shade.

    I also have some other things that I need to get done.

    so I guess I will get it done as soon as I can lol
     
    mak likes this.
  14. mak

    mak Moderator on Deck Staff Member

    So October? Smiley Laughing021::1
     
    Nautical Gator likes this.
  15. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    I found a nice place to work on it, out of the sun and rain. still need to place shade cloth draped down from the porch. and use a blower for air circulation, etc.

    20250809_101003.jpg
     
    mak likes this.
  16. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    Fuel Pump Install

    When looking online, online videos and instructions say that you need to remove the VST from the motor.

    I found one video that shows you can remove the top of the VST to access the pump for replacement without removing the VST.

    So today I gave it a try and it worked out just fine without removing the VST.

    Took lots of photos so I know where everything goes, just incase lol


    20250810_070203.jpg 20250810_070213.jpg

    20250810_070221.jpg 20250810_070234.jpg

    20250810_070241.jpg 20250810_070245.jpg

    20250810_070255.jpg 20250810_070259.jpg

    20250810_070305.jpg 20250810_070313.jpg
     
  17. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    Part 2

    20250810_070328.jpg 20250810_071020.jpg

    20250810_071024.jpg 20250810_080830.jpg

    20250810_080835.jpg 20250810_081304.jpg

    20250810_081705.jpg 20250810_081715.jpg

    20250810_082545.jpg 20250810_090726.jpg
     
    mak likes this.
  18. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    Part 3

    20250810_110006.jpg 20250810_110016.jpg 20250810_110021.jpg 20250810_110028.jpg
     
    mak likes this.
  19. mak

    mak Moderator on Deck Staff Member

    Looks familiar. I would post all the pics from when I did mine a few years ago but I deleted them when I sold the boat o_O
    Sure a far cry from replacing a fuel pump on an old outboard or old car like I had initially expected….:knocking my head:
     
    Nautical Gator likes this.
  20. Nautical Gator

    Nautical Gator Forum Captain, Moderator, Peacekeeper Staff Member
    Thread Started By

    The true test is whether it will start and run.

    still going to put the motor in my 55 gallon drum to flush out the calcium, etc.

    20250810_142942.jpg
    20250810_142952.jpg
    20250810_143007.jpg
     
    mak likes this.

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